Sunday, February 26, 2012

0 THE STEAM TURBINE

ORE than two thousand years ago Hero of Alexandria produced the first apparatus to which the name of steam-engine could rightly be given. Its principle was practically the same as that of the revolving jet used to sprinkle lawns during dry weather, steam being used in the place of water. From the top of a closed cauldron rose two vertical pipes, which at their upper ends had short, right-angle bends. Between them was hung a hollow globe, pivoted on two short tubes projecting from its sides into the upright tubes. Two little L-shaped pipes projected from opposite sides of the globe, at the ends of a diameter, in a plane perpendicular to the axis. On fire being applied to the cauldron, steam was generated. It passed up through the upright, through the pivots, and into the globe, from which it escaped by the twoL-shaped nozzles, causing rapid revolution of the ball. In short, the first steam-engine was a turbine. Curiously enough, we have reverted to this primitive type (scientifically developed, of course) in the most modern engineering practice.

In reciprocating--that is, cylinder--engines steam is admitted into a chamber and the door shut behind it, as it were. As it struggles to expand, it forces out one of the confining walls--that is, the piston--and presently the door opens again, and allows it to escape when it has done its work. In Hero's toy the impact of the issuing molecules against other molecules that have already emerged from the pipes was used. One may compare the reaction to that exerted by a thrown stone on the thrower. If the thrower is standing on skates, the reaction of the stone will cause him to glide backwards, just as if he had pushed off from some fixed object. In the case of thereaction--namely, the Hero-type--turbine the nozzle from which the steam or water issues moves, along with bodies to which it may be attached. In action turbines steam is led through fixed nozzles or steam-ways, and the momentum of the steam is brought to bear on the surfaces of movable bodies connected with the shaft.In its earliest form this turbine was a modification of Hero's. The wheel was merely a pipe bent in S form, attached at its centre to a hollow vertical shaft supplied with steam through a stuffing-box at one extremity. The steam blew out tangentially from the ends of the S, causing the shaft to revolve rapidly and work the machinery (usually a cream separator) mounted on it. This motor proved very suitable for dairy work, but was too wasteful of steam to be useful where high power was needed.

Fig. 36.--The wheel and nozzles of a De Laval turbine.
In the De Laval turbine as now constructed the steam is blown from stationary nozzles against vanes mounted on a revolving wheel. Fig. 36 shows the nozzles and a turbine wheel. The wheel is made as a solid disc, to the circumference of which the vanes are dovetailed separately in a single row. Each vane is of curved section, the concave side directed towards the nozzles, which, as will be gathered from the "transparent" specimen on the right of our illustration, gradually expand towards the mouth. This is to allow the expansion of the steam, and a consequent gain of velocity. As it issues, each molecule strikes against the concave face of a vane, and, while changing its direction, is robbed of its kinetic energy, which passes to the wheel. To turn once more to a stone-throwing comparison, it is as if a boy were pelting the wheel with an enormous number of tiny stones. Now, escaping high-pressure steam moves very fast indeed. To give figures, if it enters the small end of a De Laval nozzle at 200 lbs. per square inch, it will leave the big end at a velocity of 48 miles per minute--that is, at a speed which would take it right round the world in 8½ hours! The wheel itself would not move at more than about one-third of this speed as a maximum.[7] But even so, it may make as many as 30,000 revolutions per minute. A mechanical difficulty is now encountered--namely, that arising from vibration. No matter how carefully the turbine wheel may be balanced, it is practically impossible to make its centre of gravity coincide exactly with the central point of the shaft; in other words, the wheel will be a bit--perhaps only a tiny fraction of an ounce--heavier on one side than the other. This want of truth causes vibration, which, at the high speed mentioned, would cause the shaft to knock the bearings in which it revolves to pieces, if--and this is the point--those bearings were close to the wheel M. de Laval mounted the wheel on a shaft long enough between the bearings to "whip," or bend a little, and the difficulty was surmounted.

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